Automatic monoblock: rinsing ‐ filling ‐ corking ‐ capping with aluminium screw caps+Washer Dryer+Labelling Machine Speed up to 16000bph
DESCRIBE
rinsing ‐ filling ‐ corking ‐ capping with aluminium screw caps your bottles in an effective, safe, and simple way. We have the ideal solution for this: a CIAO+ xp Multisystem since at BORELLI group we have always been convinced that true innovation is simplifying complex operations.The automatic monoblock amlost could meet all your requirements
General Features of the machine
Chassis of the machine consisting of sturdy mechanical carpentry completely clad in stainless steel AISI 304 with wide lateral access doors.
Safety guards in compliance with the CE norms with panels of plastic material and safety micro-switches.
Star-wheels with safety devices.
Electrical system in compliance with the international safety norms with low voltage controls contained in a stainless steel box.
Safety micro switch on the spacing screws and the star wheels.
Power transmission through gears Speed variation
CIAO+ Multisystem, just innovation and technology.
First of all, a solid structure.
The structural solidity of the machine is the result of a very solid chassis of mechanical carpentry completely clad in stainless steel AISI 304. All parts in contact with the liquid are manufactured exclusively in stainless steel AISI 304 and AISI 316 with high standard finish to censure highest sterility and long life.
Versatility at your service.
CIAO+ xp Multisystem offers the best of BORELLI group technology with extreme simplicity. The machine is equipped with conveyor belt, chain and autonomous drive with two alternative configurations: bottle accumulation board at the discharge or lateral conveyor for the connection to your labelling machine. Both of them are standard, the machine is equipped with outlet for the wine feeding pump controlled by level probes and mechanical speed variator or electronical variator, as options.
The basic configuration of the machine allows avoiding complicated installations.
Simplicity of use.
Loading, rinsing, filling, levelling, air pre-evacuation, corking，capping. Everything under control, with simplicity.
• The bottles are loaded manually directly on the conveyor belt of the machine; the bottle is taken directly by the conveyor belt and sent to the carrousel of the filler.
• The bottle is withdrawn automatically from the tape and placed under the gripper. The gripper blocks the bottle neck, and rotate it axially 180 degrees, bringing the mouth at the nozzles for the rinse cycle. The next step is to drip. If planned, it’s possible a third phase with nitrogen injection.
• Every bottle is lifted by the EVO cylinders till the filling valve providing to the filling in an efficient, rapid, and safe way.
• The EVO2 valve is self-levelling and this disregarding the filling system used. Therefore the bottles come out from the filler already perfectly levelled making the application of external levelling device useless, with big spare of product and absolute safety.
• The filled bottle already perfectly levelled returns on the conveyor belt to be guided in a few seconds to the corker turret. The innovating kit KUV1 for under vacuum corking working with compressed air without vacuum pump is available for more efficient corking with natural cork for wine.
ALEXA line is the line of automatic corkers produced by BORELLI group, who has always been a leader in the construction of closing systems for small to medium productions. Flexibility, innovation, and technology for machines characterized by a value for money at the top of the market.
The rinsed, filled and corked bottle is discharged from the machine. At this point CIAO+ xp Multisystem offers two alternatives: an accumulation board to take the filled bottles or a lateral conveyor to reach the labelling machine. Both alternatives are standard and depend on the customer’s choice.
Flexibility
The needs of modern marketing impose ever more often the use of many bottle formats. CIAO+ xp Multisystem has been designed to better meet this important need. It can handle any format used in oenology now on trade. The maximum workable bottle height reaches 410 mm to allow you using even special bottles without any problem. Besides it can work wine corks till the length of 50 mm without substituting any part of the machine in standard version.
Rapid and simple adjustments.
We know that time is money. We saw also to this, with CIAO+ xp Multisystem the bottle format change takes less than 5 minutes. The height adjustment of the filler and the corker as well as the change of the starwheels are very rapid, they do not require any special competence and can be performed without using any tools.
CIAO+ xp Multisystem, a machine designed to be user-friendly.
Automatic Washing-Drying Machine LT Series
The machine is complete with a single station, including a central starwheel with step-by-step motion which transfers the bottles to the different positions for the washing and the drying actions. In the first position, high-speed rotating brushes are performing the washing of the neck and bottom of the bottle.
Secondly, a top holding head is lowering down on the bottle, to keep it firmly positioned on the bottle-seat. In this position the bottle is rotating against a main brush, to achieve a good washing of its body. The water is sprayed by means of adjustable nozzles
Then the bottle is dried in 2 steps: first removal of water drops from the bottle neck by means of a compressed air blowing; complete drying of the body of the bottle by means of air-blowing pipes, placed next to the conveyor chain, feeding hot air on the entire bottle surface. The blown air is always about 24°C higher in temperature that the external ambient.
The machine is built totally in stainless steel AISI 304, or in other material guaranteed for long-term resistance to water contact.
The machine is supplied complete with safety panels conforming to EC regulation.
Labelling Machine
Linear labeling machine and rotary labeling machine. Divided into cold glue machine (glue labeling machine) and sticker machine.
The speed can reach 1000-20000 bottles/hour
All the labelling machines are famous for their sophisticated features, for their multi-functions, for their appealing look and impact and for their compact and harmonious structure. They are fully fitted and highly efficient.
We are talking about labelling machines with three labelling heads for the application of front and back labels as well as DOCG stripes using a certified system for neck or vertical bi-adhesive application and, eventually, an extra front labelling head for the year label.
The machines can be equipped with a special cam application cap closure system which results in a perfect rolling, or with a double ventilation thermal head and plateau (flat) cap distributor perfectly independent. They can also be equipped with personalised label positioning devices according to the caps position or the existing labels or with step by step motors.
Thanks to the electronic devices, the label height indicators, the rotating feeding table and the work programming system, we can guarantee a perfect labelling with highly reduced application times.
We also guarantee a comfortable and user-friendly operating system as most of the settings can be saved in the machine memory the first time and automatically activated for future applications.
All machines are made of AISI 304 glossed stainless steel and have an ergonomic and sophisticated design.
A safe investment.
Now you will be wondering how much all this would cost: less, much less than you think. We are certain we can offer the best price-effectiveness of the market. We have always committed to search for new solutions and new production processes to increase the quality of our products without remarkable effects on the cost and the sale prices. And it is following this guideline that we could impose our band on the international market and today we can be proud of our production of 250~400 machines every year and a number of machines working in continuous growth.
The public
